For professional apparel decorators, the 39- Varsity 2000 Medium is invaluable for several reasons:
If you are a small garage-based heat press operator, this font pays for itself on the first three varsity jackets you sell. If you are a school sports coordinator, this is the font that matches the legacy of your school’s lettering from the 1990s.
| Problem | Likely Cause | Solution | | :--- | :--- | :--- | | | Under-cured or insufficient pressure | Increase pressure to "firm" (not crushing) and add 3 seconds to press time. | | Melted or shiny edges | Over-heating or using wrong cover sheet | Use a Teflon sheet, not butcher paper. Lower temp to 320°F. | | Difficulty weeding the "O" | Carrier sheet static or dull blade | Wipe liner with dryer sheet to reduce static; replace blade. | | Font looks skinny on garment | Fabric stretch during pressing | Do not pull the fabric taut. Lay it flat and natural. | ---- Stahls 39- Varsity 2000-medium Font
Stahls' offers this iconic style in several formats to accommodate different production needs:
: It is available as pre-cut letters, pre-spaced text (ready to apply on a carrier), and as a choice in the STAHLS' Vinyl Designer for creating vector-based artwork. Stahls' Canada Application Guide For professional apparel decorators, the 39- Varsity 2000
Pair it with a thin script font (like Stahls’ “Signature Script”) for a name+number jersey look. Always run a test cut on scrap vinyl before your final material.
In the world of custom apparel, few typefaces command the same level of raw, nostalgic authority as the classic varsity letter. Whether you are outfitting a state championship high school team, launching a vintage streetwear brand, or creating a one-of-a-kind letterman jacket for a client, the font you choose is the difference between "homemade" and "hall of fame." Enter the industry standard: the . | | Melted or shiny edges | Over-heating
The term "Varsity" typically evokes the classic collegiate letterman jacket font: rounded, sans-serif, and boldly unapologetic. However, the variant offers a critical balance. Unlike the "Heavy" or "Bold" versions, which can become illegible at smaller sizes due to ink bleed or adhesive buildup, the Medium weight provides a sweet spot. It retains the visual impact of a traditional block letter but with a reduced stroke width that allows for tighter kerning (spacing between letters) and cleaner curves.